The DyTan process claims to show significant water savings compared to other metal-free tanning systems. Credit: Archroma

The DyTan process is the outcome of a partnership between Archroma and Trumpler who have combined their expertise to offer an alternative to existing metal-free and chrome-tanned leather production that claims to deliver high-performance leather for a variety of applications.

At the heart of the DyTan process is Archroma’s patented Avicuero System, developed through collaboration with leather technology consultant Dr. Leather.

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This system relies on novel molecules that enable sustainable leather tanning and dyeing while simplifying the process and reducing the required energy and water resources.

As a result, DyTan is claiming to have the potential to save energy by up to 25% and reduce process time in CO2 emissions by up to 23%, compared to traditional chrome tanning through the Archroma One Way Impact Calculator.

The company said the process also shows significant water savings compared to other metal-free tanning systems.

“Our collaboration with Archroma has made it possible to rethink traditional methods of leather production and to develop a pioneering alternative,” explained Hein Vugs, managing director of the Trumpler Group. “Our vision is to lead the leather industry to a more consciously sustainable future without compromising on quality or efficiency.”

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DyTan is said to be free from metal salts and reactive aldehydes making it a more sustainable choice for eco-conscious leather manufacturers catering to industries such as garments, footwear, automotive, and furniture upholstery.

Mark Garrett, CEO of Archroma Group, added: “With the aim of bringing a new state-of-the-art solution to the leather industry, Archroma and Trumpler share a commitment to innovation, sustainability, and customer satisfaction.

“Leveraging the Avicuero System, the new DyTan process represents a significant milestone in the history of leather production, bringing remarkable operational and end-use benefits to help uplift the industry as a whole.”

As an exclusive global partner of Archroma, the Trumpler Group is tasked with distributing the Avicuero System on a worldwide scale.

Trumpler will provide technical support and assistance to leather manufacturers and brands in adopting sustainable tanning practices, drawing on its product portfolio and process knowledge of tanning, re-tanning, and fat liquoring processes.

This week (23rd October), Shima Seiki, a provider of computerised flat knitting machines and digital design systems, merged Archroma’s colour library on its SDS-One Apex subscription software.